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 Post subject: Re: Outdrive Corrosion
PostPosted: Wed Mar 05, 2008 1:22 pm 
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230 Mike
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Location: Kansas City, Table Rock Lake
You're welcome, Dave. Sorry I couldn't remember who I promised the pics to - I looked high and low for that thread and couldn't find it for some reason, which means it was probably right under my nose.

Graham R wrote:
According to my VP shop manual for the previous drive, the MHP shield and the two anodes were fitted as standard to the 7.4 and 8.2 models in the 1999 "WT" model year. Maybe it was still the same in 2003/2004? I suspect FW either accidentally fitted the wrong transom shield ( which would cost more to take off and replace by the time it was noticed, because some extra holes would have to be plugged), the boat was originally scheduled to have a 8.1 ( I wish!), or maybe they were short of the standard one at the time my boat was built; once fitted, the function is the same.


Wild! I think either scenario is viable, more likely the latter. I know they use up whatever they have on hand when changes are made, so it's interesting to speculate about what may have happened.

Graham R wrote:
The latter happened a lot with cars; many years ago in the early 80's I had a 1971 Ford Escort Mexico.


Please accept my most heartfelt condolences! :mrgreen:

Graham R wrote:
I found on leafing through an old parts catalogue, that due to a supplier strike when it was built and part shortages in the industry, 20 of them had brake calipers usually only fitted to Rolls Royces; mine was one of them!


Amazing!!

Graham R wrote:
...but I can use my old Imperial sockets, spanners etc on the American nuts and bolts on my boat.


Would that make you an... Imperialist? :roll: 8)

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2005 Four Winns 230/240
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 Post subject: Re: Outdrive Corrosion
PostPosted: Wed Mar 05, 2008 3:39 pm 
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Location: Chester, UK
Mike,

No condolences needed for the Escort Mexico; classic rear wheel drive, light and powerful; excellent handling ( but UK 18 mpg, = 15 US mpg when fuel was "cheap" due to the twin 40 DCOE Weber carbs on a 1760 cc engine, it felt like the fuel tank was imploding sometimes!)

As to being an "Imperialist", not really, except we still regard the US as a colony ( only joking!)

Regards,

Graham


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 Post subject: Re: Outdrive Corrosion
PostPosted: Wed Mar 05, 2008 3:45 pm 
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230 Mike
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Location: Kansas City, Table Rock Lake
No problem, Graham, we certainly succeeded at destroying a perfectly good language... :wink:

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 Post subject: Re: Outdrive Corrosion
PostPosted: Thu Mar 06, 2008 8:58 am 
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Forty six and Two

Joined: Tue Mar 06, 2007 8:36 am
Posts: 292
Location: Portland Maine
ATCDOUG - your corrosion is very differant than the patterns both chris and I have with our drives. Im afraid I would have to say you have salt water corrosion and it is bad looking but Im certainly no expert. Plus your drive is a differant model. I hope you get some satisfaction on the issue. My drive was 4 months in a fresh water lake and looked like it was 5 years old and uncared for. I did get a new drive based on a known paint defect for that run of drives.

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 Post subject: Re: Outdrive Corrosion
PostPosted: Sun Mar 09, 2008 10:53 pm 
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Joined: Thu Sep 07, 2006 10:11 am
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Merc.


Last edited by atcdoug on Sat Jul 12, 2008 8:57 am, edited 1 time in total.

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 Post subject: Re: Outdrive Corrosion
PostPosted: Mon Mar 10, 2008 1:43 am 
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230 Mike
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Location: Kansas City, Table Rock Lake
If it isn't somehow anode related, it's a defect. Volvos don't normally corrode like this, in saltwater or otherwise.

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 Post subject: Re: Outdrive Corrosion
PostPosted: Mon Mar 10, 2008 4:01 am 
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From my own experience, this corrosion is unusual; my VP outdrive has had a total of over 18 months spread over 3 years in saltwater with no corrosion to be found even where it is unpainted ( e.g. the water passages). Likewise, my previous one had over 24 months in salt water over 4 years with no corrosion issues. I suspect either:

An anode issue ( genuine VP? Correct type? Electrical continuity between them and the drive?),
A bonding wire issue (is there electrical continuity between all the parts?)?
Boat anfouled with copper containing paint with no gap beteween it and the outdrive?
A paint/ pre treatment issue or last, but not least,
If fitted, a shore power issue (your drive acting as someone else's anode!). Galvanic isolator fitted?

In the photos of the corrosion the radii at the edge of the affected areas look to be very sharp; paints/ films do not like sharp radii. Maybe the pretreatment was originally very thin/ non existent in those areas.

Regards,

Graham


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 Post subject: Re: Outdrive Corrosion
PostPosted: Mon Mar 10, 2008 11:11 am 
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Clownfish

Joined: Thu Sep 07, 2006 10:11 am
Posts: 45
My boat is trailer kept. It was delivered to me on the ICW which is saltwater. I use it in both the ICW and St. John's river. It has never been in either for more than 6 hours. I emailed pics to my dealer and Volvo gave them the go ahead to paint the drive. I don't feel paint is the solution to the problem. Volvo tells me to talk to the dealer. The dealer says that the corrosion is normal for saltwater use. I feel my drive has depreciated my boat faster and I'm very disappointed in Volvo.


Last edited by atcdoug on Wed Apr 02, 2008 2:49 pm, edited 1 time in total.

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 Post subject: Re: Outdrive Corrosion
PostPosted: Mon Mar 10, 2008 12:35 pm 
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Location: Chester, UK
I can understand why you're disappointed. No need to tell you to make sure they do a thorough job!

The whole drive is pre-treated in the factory, even the parts you can't see. (from mine, I can see that pre-treatment protects the metal well where it is intact). Then the external visible surfaces are painted to protect them from abrasion that could damage the pre-treatment layer. Clearly the pre-treatment isn't doing it's job and the corrosion is creeping beneath it. To pretreat/ paint the lower support arm properly properly, it's going to need to be taken off; the corrosion could also be creeping along it's top surface, where it mates up to the transom shield (there is no paint there, just the pre-treatment). Where the trim cylinders attach, the paint needs removing well back from the affected area. I'd ask them to smooth off the radii, in case that's what caused the pretreatment layer to fail. I'd also check where the other end of the trim cylinders attach to the gimbal ring, in case corrosion is beginning there

On reassembly the electrical continuity from part to part needs to be confirmed, the anodes can only protect the metal effectively if they are in electrical contact.

Regards,

Graham


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 Post subject: Re: Outdrive Corrosion
PostPosted: Mon Mar 10, 2008 1:24 pm 
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230 Mike
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Location: Kansas City, Table Rock Lake
Could there be value in talking to a different dealer? A re-paint might be the right solution, but I share the concern that that isn't addressing the root cause. I think Volvo needs to be made to understand that they are toying with the loss of at least one customer by not aggressively working on this.

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 Post subject: Re: Outdrive Corrosion
PostPosted: Tue Mar 11, 2008 8:23 am 
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Clownfish

Joined: Thu Sep 07, 2006 10:11 am
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Guess I might be expecting a little too much, I'm just disappointed that it corroded like it did. If they are going to strip it down, sandblast and repaint it I guess that would be sufficient. If they are going to just touch it up that would not. Right now my dealer says the painter is booked solid and we're waiting. Hope he can get it done by the end of the month. I do know I will be checking the anodes before and after each use from now on. Thanks for the support guys!

Doug


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 Post subject: Re: Outdrive Corrosion
PostPosted: Tue Mar 11, 2008 10:54 am 
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Location: North Bay, Ontario Canada
Well doug, keep on top of the painting process to make sure it is done correctly. Sorry your outcome wasn't any better.

To give you an update on my situation....

I have, at Volvo's request, shipped the drive anode to Volvo Canada's HQ for their analysis. It is there now. I confirmed when I removed the anode that it was definately the aluminium "brackish water" anode that was on my drive. I suspect that this is the root cause of my problem. Quite odd that I have these anodes on my boat, as the nearest brackish water to me is about 1500 km east......

Knowing that I have the wrong anode on my boat, I don't know what Volvo is going to do about it, which has me a bit concerned. The Volvo rep that I have been speaking to has not said anything about it yet, but he did say he would be in touch with me tomorrow. I guess we will see what he has to say. I don't understand why the dealer process for prep does not include making sure that the correct anode is on the boat for the local water type! Surely Volvo could ship the boat/drive without anodes, then the local dealer would put on the right type before delivery... that makes sense to me.

So, hopefully some good news tomorrow (fingers crossed)!

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 Post subject: Re: Outdrive Corrosion
PostPosted: Tue Mar 11, 2008 11:41 am 
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Forty six and Two

Joined: Tue Mar 06, 2007 8:36 am
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Location: Portland Maine
Chris I am surprised they havent just repalced your drive yet. Its a paint defect according to volvo. PLEASE call the lady I talked too....

Doug I certainly dont have enough experience with IO in salt water, ask me about inboards and supplimental power for sailboats and Im your guy. My dealer in our conversations said he doesnt recomend IO in salt water, he says when they do sell them they paint the driveds with antifouling paint. Again this is just what he said Im not an expert. I hope it works out for you.

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 Post subject: Re: Outdrive Corrosion
PostPosted: Tue Mar 11, 2008 12:05 pm 
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Sorry Dave, I forgot to mention that I did call her, after the Toronto boat show, while trying to get in touch with the Canadian rep that I had spoken to (at the boat show). Of course, her response was that I had to speak to someone from Volvo Canada. That's where I got in touch with the person whom I am dealing with now. At least he is looking deeper into coming up with a permanent solution to the problem. I have discussed your case with him fully, forwarding your pictures and discussing the paint defect to him. He was un-aware of the paint defect, but was going to look into it.

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 Post subject: Re: Outdrive Corrosion
PostPosted: Wed Mar 12, 2008 6:44 am 
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Forty six and Two

Joined: Tue Mar 06, 2007 8:36 am
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Location: Portland Maine
They are dragging their collective feet on this. Its obvious that we have the same problem but they are trying to figure out how not to pay out on yours and I can't figure out why.

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