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PostPosted: Thu Aug 30, 2007 7:48 pm 
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Location: Waukesha, WI
Yes, I'm serious. I went to change one of my trailer lightbulbs today and ran across a sealed contraption standing between me and the burned out bulb.

My question is really how do I get inside the sealed contraption (name?) in order to change the bulb and get it back together to avoid water getting in?

Here is the part that I am looking at:
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Current boat: 2011 Yamaha AR210
Previous boat: 1998 Horizon RX 4.3GL SX


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PostPosted: Thu Aug 30, 2007 8:05 pm 
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Location: N.E. OHIO
You don't. You change the complete capsule. Better yet change all the lights to LEDs.

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PostPosted: Thu Aug 30, 2007 8:26 pm 
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Thanks, Where is the best place to find these?

BTW...it's not urgent, my directionals and brake lights work, I just noticed that one of the lights is not as bright as the other with the lights on. So I'll try to track down 2 to have a spare.

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Current boat: 2011 Yamaha AR210
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PostPosted: Thu Aug 30, 2007 8:32 pm 
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Worst marine, Overtons, Champion trailer.com. Champion tr has anything for a trailer. I got the best price on my LED's from Bass Pro Shop.

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PostPosted: Thu Aug 30, 2007 10:32 pm 
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230 Mike
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Joined: Mon May 15, 2006 7:59 pm
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Location: Kansas City, Table Rock Lake
You can't change those bulbs? They look just like the sealed units that came on my trailer, on which you could carefully (but forcefully) pry one end of the capsule open to get to the bulbs. Maybe that was a change since '98. However - I did get tired of messing with it and recently switched the whole thing to LED's. A major improvement.

If it helps, here's the LED's I bought for mine. I don't know what wiring harness or mounting hole changes have been made since '98, so you may need to do your own research "from scratch" anyway. The web site for these folks is http://www.optronicsinc.com.

Tail lights:

Left side: STL-37RS $34.29
Right side: STL-36RS $31.09

These tail lights have no plugs. Plugs are available from http://www.wiringproducts.com. Gender of plugs is determined by the brown wire, which is for the tail light.

8" Male 2-way pigtails: $1.09ea.
(1 per tail light needed)

Side markers:

Sides: MCL-95APG $5.29ea.
Winch post: MCL-35A32G $4.29ea.

Note - MCL-35A32G is not listed on the website and had to be researched by Tech Support; additional shipping time may be necessary on these.

Identification bar:

MCL-97RPG $16.49

Lifetime warranty - call Optronics if any problems. Tech Support told me that the quickest replacement method is to e-mail them a photo of the bad light and they'll ship another without waiting for the old one.

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2005 Four Winns 230/240
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1998 F-150 XLT
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PostPosted: Fri Aug 31, 2007 12:21 pm 
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At which point did you pry when changing bulbs (large or small end)? Do I need to disconnect and remove the entire assemby when doing this?

The smallest bulb has 1 filament broken, so that's what I'm looking to replace.

I think I'll research the LED upgrade over the winter and get all of the parts for a spring project. I like the idea of no maintenance, especially after my feeble attempt to change a bulb yesterday :?

I remember seeing your write-up on your LED install, I'm going to print that out and use as a guide.

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Current boat: 2011 Yamaha AR210
Previous boat: 1998 Horizon RX 4.3GL SX


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PostPosted: Fri Aug 31, 2007 2:48 pm 
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230 Mike
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Location: Kansas City, Table Rock Lake
Never mind, those do appear to be completely sealed. Mine look just like yours, except there are tabs (one at the big end and two at the small end) which you can pull back to release the outer shell. I don't know how much those capsules cost, but if it's very much at all I'd just put the money towards LED's.

Shoulda kept my mouth shut and let teker handle this one :?

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2005 Four Winns 230/240
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1998 F-150 XLT
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PostPosted: Fri Aug 31, 2007 9:56 pm 
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I appreciate your input Mike, especially the info on LEDs.

Who would of thought that replacing a tiny lightbulb would cause this much trouble.

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Current boat: 2011 Yamaha AR210
Previous boat: 1998 Horizon RX 4.3GL SX


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PostPosted: Sat Sep 01, 2007 8:36 am 
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How come you can run a car for years and never change a light bulb, but every time you hook up a boat trailer 1 light doesn't work?????????????

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PostPosted: Thu Sep 04, 2008 4:24 pm 
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Shark

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Correction to another post here: The entire housing can be replaced OR the individual bulb(s). The part numbers to replace the bulbs are on the back of the housing. Its designed to snap off and back together if you choose the bulb replacement option.

The entire housing is like $10 and individual bulbs are about a $1 each. I decided to get 6 bulbs $10 shipped and have spares in case this happens again. Also, this way you don't have to splice wires with a new housing as its hard wired. Best cheapest route IMO. LEDs are nice but I don't want to spend the cash.

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PostPosted: Thu Sep 04, 2008 4:45 pm 
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230 Mike
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Actually, some of those are designed to come apart, and some are not. The two look virtually identical.

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2005 Four Winns 230/240
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1998 F-150 XLT
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PostPosted: Thu Sep 04, 2008 5:43 pm 
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Starfish

Joined: Mon Jun 09, 2008 7:14 pm
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I went to LEDs a month ago. They are such an improvement! I paid pretty much what was listed above with the exception of getting both L and R main assemblies together for about $45 then bought the marker, clearance, and ID bars for about the same. They work great! Probably best money I've spent on the boat so far and I'll never tow a trailer of mine without LEDs again.

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PostPosted: Fri Sep 05, 2008 10:48 am 
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Location: Winnipeg, MB
I had the same light setup on the '07 trailer when I got it. I kinda cheated and ordered the FW LED lights for the trailer rather than chancing any light bulb changes. Figured this way I didn't need to monkey with the plugs or bulbs ever! Looks great and +1 on never towing anything without LED's again. 8)

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2007 Four Winns 180 Horizon


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PostPosted: Fri Sep 05, 2008 11:56 am 
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Joined: Wed May 21, 2008 6:12 pm
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Location: Eastern Pa.
teker wrote:
How come you can run a car for years and never change a light bulb, but every time you hook up a boat trailer 1 light doesn't work?????????????


I would say it's because you don't submerge (hopefully you don't) your vehicle like you do W/trailer.

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PostPosted: Fri Sep 05, 2008 1:09 pm 
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I actually cut into one with a utility knife beacause I wasn't convinced it was the bulb. I wasn't buying anything until I figured it out. Long story, but it ended up being a brand new tow vehicle problem. The connection was corroded.

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