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PostPosted: Tue Jan 20, 2009 3:38 pm 
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Shark

Joined: Fri Mar 14, 2008 3:13 pm
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Location: MASS
I just emailed my sales rep from last year and this was his response. i am relieved because it would have been annoying to spend any money on wiring. thank you all for your help. Spring needs to come!!

"Hello Ryan,
I just checked a H180 out in the showroom…and you are correct. The trailer does have a five wire harness but that fifth wire does nothing. So a four wire system on your tow vehicle will work fine."

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PostPosted: Thu Jan 22, 2009 9:52 am 
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Location: Pa.
gomes wrote:
I just emailed my sales rep from last year and this was his response. i am relieved because it would have been annoying to spend any money on wiring. thank you all for your help. Spring needs to come!!

"Hello Ryan,
I just checked a H180 out in the showroom…and you are correct. The trailer does have a five wire harness but that fifth wire does nothing. So a four wire system on your tow vehicle will work fine."



If you try to back up an incline you'll find out that the 5th wire DOES do something,it'll lock up the trailer brakes.Unless you put the safety pin in the lock out hole. That salesman is an idiot telling you that.Just buy a 5 pin adapter & wire the one wire that comes W/it to your back up lite, I did & works great.

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PostPosted: Thu Jan 22, 2009 10:24 am 
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Shark

Joined: Fri Mar 14, 2008 3:13 pm
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Location: MASS
yes when backing up an incline you must put the pin in the lock out on my trailer so that the brakes don't engage. I took a look at the wiring on my trailer as well and that 5th wire isnt connected to anything.

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PostPosted: Thu Jan 22, 2009 12:55 pm 
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230 Mike
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Location: Kansas City, Table Rock Lake
Wait... so you have factory disc brakes but you don't have a backup solenoid? I'm confused.

The solenoid is often in a location that's difficult to see. And, they've been known to fail early in their life; my original one did.

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PostPosted: Thu Jan 22, 2009 1:48 pm 
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Shark

Joined: Fri Mar 14, 2008 3:13 pm
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Location: MASS
I dont know alot of the technicals on this but i know that i have surge brakes. When i took delivery i was told to place to pin in the lock out everytime i was to backup the trailer up a hill. Backing up on a flat surface or down a hill does not require moving the pin. If i back the trailer up a hill without locking it out the brakes could engage.

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PostPosted: Thu Jan 22, 2009 2:56 pm 
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230 Mike
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I'm very surprised if you don't have a backup solenoid, and if you can't see where the blue wire actually ends on your trailer, I'd look closer and see if you have the solenoid. It'd be a shame to hassle with manually locking it out all the time if you don't have to.

In case you aren't familiar, the way the solenoid works (if you have one) is that when your tow vehicle is in reverse, voltage is supplied through the "5th wire" which is blue on your trailer. That is connected to a small solenoid (electrically operated valve) which then opens and thereby releases the pressure in your trailer's brake lines, effectively disabling them. When you then shift out of reverse, voltage is removed from that blue wire, the solenoid returns to the closed position, and the brakes operate normally.

Maybe your trailer came with everything except the solenoid, but I think it's more likely that you have it and your dealer didn't know what he was talking about.

If you don't have the solenoid you can add it or have a trailer shop add it, BUT be aware that there are two different types of solenoids and the type used must be compatible with the master cylinder inside your actuator. The type of solenoid currently used by FW is called a bypass solenoid, so called because when activates it doesn't just block the brake fluid from the lines going to the brakes, but actually routes the brake fluid back into the master cylinder, equalizing the pressure in the whole system.

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Last edited by 230 Mike on Thu Jan 22, 2009 5:43 pm, edited 2 times in total.

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PostPosted: Thu Jan 22, 2009 3:41 pm 
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It sound like your trialer DOES NOT have the reversing solenoid. If thats the case, I see 2 options.

1 Use the locking pin to lock out the brakes while backing or
2 Add the solenoid. Ill try to post a link, not sure if it works

If you add the solenoid, the 5th wire that is not hooked to anything would go to this. You would also have to have the truck plug changed as well.

A trailer shop should be able to add a revere solenoid pretty reasonably

http://www.championtrailers.com/REVERSING_SOLENOID_VALVES.HTM

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PostPosted: Thu Jan 22, 2009 3:57 pm 
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230 Mike
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In Jeff's link, the type of solenoid currently used by FW is part #1504, not #1507, if you have the master cylinder with the return port in it (which I think all current FW trailers have, but you'd need to verify).

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PostPosted: Thu Jan 22, 2009 4:09 pm 
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Shark

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Location: MASS
Great! thank you all for your help!

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PostPosted: Fri Jan 23, 2009 2:17 am 
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You can also hear the brakes "move" when putting the truck in reverse if you are standing out by the trailer.

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PostPosted: Fri Jan 23, 2009 1:50 pm 
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My solenoid is the same as the #1507. I only have a single line that runs into and out of my solenoid. The #1504 needs a return line back to the reservoir. The other option we could be seeing here is "free backing" drum brakes. They "slip" when backing up even with pressure being applied by the cylinder. Even my disks on the H260 can be pushed around by my tractor when I am backing the boat into the garage maybe I better take a good look at the brake system this spring! The lock out pin can also be used to positively lock out and not activate the brakes.

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PostPosted: Fri Jan 23, 2009 4:29 pm 
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230 Mike
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My understanding is that they switched to the bypass solenoid around '04.

millhaven_nice_guy wrote:
Even my disks on the H260 can be pushed around by my tractor when I am backing the boat into the garage ...


Hmmm, when my solenoid failed, I could not back up - period. It was like I was going to fold the trailer in half if I kept trying.

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PostPosted: Mon Jan 26, 2009 7:29 am 
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Mike,

I will be tearing into the trailer as soon as I get the boat in the water so maybe I will find some issues with the brake system at that time.

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PostPosted: Wed May 27, 2009 3:35 pm 
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Nauti Luv

Joined: Mon Jan 05, 2009 9:55 am
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Location: Little Elm - Lake Lewisville TX
Guys...I think I have figured this out.

I am about to buy a 2004 Eddie Bauer from my dealership. It has the 4.6L engine and has the 4 Flat connector, NOT a 7 round connecter. I am thinking the 5.4L engine DOES have a 7 round.

I had the truck in the air today and there actually IS the 5th wire attached to the trailer wire loom, its just got a cap on the wire. It is blue, and even said BRK on it, assuming it would be for the brake lockout we are all talking about.

Crawl under yours, I bet you find the same thing. No, I still have to figure out how to make this work and not make it look like a hodge podge of wiring on it...but the wire IS there.

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PostPosted: Wed May 27, 2009 5:09 pm 
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230 Mike
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Just to add to the cornfusion -- my F150 with 4.6L has the 7 round. And yes, the blue wire is for the lockout.

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