hutch9900 wrote:
...I just need input on why I would want to pay more than double for Stainless over Aluminum? 
I vote for SST all the way (3 blade for me).  On several boats I have seen better acceleration, and top end 5-7% better.  But what has not been mentioned here is the 
lifespan of the prop.  I have 
never had to replace a SST prop.  
The last prop I bought was a Michigan 3-blade SST.  I put it into service 18 years ago on my Chaparral, and this year I had it re-hubbed to install on my Four Winns H240.  Still in great shape even though I do a lot of boating on waterways with a lot of "obstacles" floating or submerged branches, sandbars, etc.  For me, an Aluminum prop is only in good shape for a couple years, then performance suffers because of dings, scratches, bends, etc.
I have never had a rubber hubbed SST prop cause any damage to drive gears, but they are so tough that I don't see any need for a spare prop with SST, but would always carry one if I was using aluminum.
 
					
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"Knot Easy" 2000 Horizon 240 Volvo 5.7GS /SX
  tow: 2017 Honda PILOT EXL-AWD
  prev. boats:
'87 Chaparral 198CXL 4.3 OMC Cobra
'69 Jetstar 16ft Ski Boat, 115hp Yamaha
'68 Aluminum Jon Boat, 3hp Sears
'64 Water Wings