I recently ordered, and received, a Turning Point Legacy Aluminum Propeller - 14-1/4 x 17, along with the Turning Point MasterTORQUE Hub Kit - 504, that, according to the "propeller wizard", was the correct hub kit for our 1997 200 Horizon (5.7, SX outdrive).
I went to put it on last weekend - no problem pulling the old prop off, or installing the new hub in the new prop, but... When I slid the new prop onto the splines, and then, according to the instructions, put the prop nut spacer on before the prop nut, it only leaves enough threads for the prop nut to screw on "even" with the end of the prop shaft. Thus, I can't get the cotter pin in, much less the prop nut "cover".
Here's the link to the install instructions:
http://www.turningpointpropellers.com/IMAGES/hub_504_inst.pdf So, any advice?